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Field Processing: The Vital Oilfield Separation Systems Market

A single separator is a component. An oilfield separation system is a network of vessels. The oilfield separation systems market provides integrated solutions for processing well fluids at the wellhead or at a central gathering station.

The Separation System

The [LSI keyword: oilfield separation systems market] includes a sequence of equipment. High-pressure separator (HP): receives the well stream. The oilfield separation systems market for "HP" separators operates at the highest pressure. Low-pressure separator (LP): receives liquids from the HP separator (after the pressure is let down). The oilfield separation systems market for "LP" separators allows more gas to come out of solution. The oilfield separation systems market for "heater-treaters" (a combination of a heater and a separator) is used for heavy oil or tight emulsions. The heater breaks the emulsion, and the separator removes gas and free water. The oilfield separation systems market for "gunbarrel" tanks (used for final oil/water separation) is common on older installations. The oilfield separation systems market for "free water knockout" (FWKO) vessels are used to remove bulk water before the oil is heated. The oilfield separation systems market for "test" separators (to measure individual well production) is part of the system. The oilfield separation systems market for "metering" and "sampling" is the final step before the oil enters the pipeline.

The oilfield separation systems market for "onshore" is larger than for "offshore". The oilfield separation systems market for "unconventional" (shale) is growing, as each pad may have its own separation system. The oilfield separation systems market for "modular" skid-mounted systems (which reduce field installation time) is the fastest-growing segment.

Flow Assurance and Emulsions

The oilfield separation systems market must address "flow assurance" issues. Emulsions (stable mixtures of oil and water) are difficult to separate. The oilfield separation systems market for "chemical" demulsifiers (injected upstream) is a related service. The oilfield separation systems market for "electrostatic" treaters (using an electric field to break emulsions) is used for tight emulsions. The oilfield separation systems market for "heat" (using a heater-treater) is also used. The oilfield separation systems market for "sand" removal (using desanders) is important in unconsolidated formations.

As the oilfield separation systems market continues to evolve, the focus will be on "automation" (using PLCs to control the entire system), on "remote" monitoring (via SCADA), and on "standardization" (using pre-engineered modules). The oilfield separation systems market is the first step in the oil and gas processing chain, and its design determines the quality of the crude oil and produced water. The upstream segment is the largest end-use for separators, but midstream is the fastest-growing as gas processing expands.

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